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Unit 2.2 How we make things

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3D PrintingRapid prototyping process that builds a part by ejecting adhesive bonding material onto successive layers of powders. Note that this term is often used to describe all rapid prototyping processes.
ABSAcrylonitrile Butadiene Styrene. A thermoplastic with rubber added for high toughness.
Additive ProcessFabrication of a part by adding material.
AssemblingThe process of putting a product together out of separate parts.
Build TimeLength of time for the physical construction of a rapid prototype, excluding preparation and post-processing time. Also known as run time.
CastingThe process in which a solid material is made into a liquid, poured into a mold, and allowed to harden in the shape of the mold.
CeramicsAny of various hard, brittle, heat-resistant, and corrosion-resistant materials made by shaping and then firing a nonmetallic mineral, such as clay, at a high temperature. ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ
Concept ModelPhysical model intended primarily for design review and not meant to be sufficiently accurate or durable for full functional or physical testing.
Conditioning ProcessProcess in which the properties of a material are changed using mechanical, thermal, or chemical means.
Die CastingSimilar to permanent mold casting except that the metal is injected into the mold under high pressure.
Electrical Discharge Machining (EDM)A process by which an electrode spark is used to erode small amounts of material from a work piece.
Electrochemical Machining (ECM)A process in which a stream of electrolyte (typically salt water) is pumped at high pressure through a gap between the positively charged work and the negatively charged tool (electrode).
Exhaustible ResourcesResources of which there are a limited supply.
Finishing ProcessMachining a surface to size with a fine feed produced in a lathe, milling machine, or grinder.
ForgingA process by which metal is heated and shaped by plastic deformation by suitably applying compressive force.
Forming ProcessA process that changes the size and shape of a material by a combination of force and a shaped form.
FDMFused Deposition Modeling. Rapid prototyping process in which a filament of wax or polymer is extruded onto the existing part surface from a workhead to complete each new layer.
GrindingAn operation that removes material by rotating an abrasive wheel or belt against the work.
Industrial MaterialMaterial that has been changed from raw material so that it is ready to be used in manufacturing. Also referred to as standard stock.
Injection MoldingA process during which plastic is heated in a machine and forced into a cavity by a screw or ram. The material solidifies and is then ejected.
LOMLaminated Object Manufacturing. Rapid prototyping process in which sheet stock is cut and bonded into a stack.
MetalsAny of a category of electropositive elements that usually have a shiny surface, are generally good conductors of heat and electricity, and can be melted or fused, hammered into thin sheets, or drawn into wires.
MoldingA manufacturing process in which the industrial material is made into a liquid. The liquid is then introduced (poured or forced) into a prepared mold of proper design.
PlasticsMaterials that undergo a permanent change in shape or size when subjected to a particular amount of stress.
PhotopolymerLiquid resin material that utilizes light (visible or ultra-violet) as a catalyst to initiate polymerization, in which the material cross-links and solidifies. This technique is used by various rapid prototyping technologies.
PLAPolylactic Acid. A thermoplastic formed using organic material.
Post ProcessingA common practice that includes clean up and finishing procedures on models after they are removed from the rapid prototyping machine. It may also include mechanical or chemical removal of support structures, powder removal, and surface finishing.
Primary ProcessingThe first step in manufacturing where raw materials are processed into a usable form for further manufacture.
PrototypeA full-scale working model used to test and improve a design concept by making actual observations and necessary adjustments.
RPRapid Prototyping. Computer-controlled additive fabrication.
Raw MaterialsBasic substance in its natural, modified, or semi-processed state, used as an input to a production process for subsequent modification or transformation into a finished good.
Renewable ResourcesBiological materials that can be replaced.
Sand CastingA process of pressing moist sand around a pattern to make a mold. The pattern is removed, leaving a cavity in the sand. The cavity is the mold that will be filled with liquid metal. The result will be a casting that is identical in shape to the original pattern.
SeparatingA process that removes excess material to change the size, shape, or surface.
SLSSelective Laser Sintering. A rapid prototyping process that used a moving laser beam to sinter heat-fusible powders one layer at a time.
SLAStereolithography. A rapid prototyping process that fabricates a part layer-wise by hardening a photopolymer with a guided laser beam.
Subtractive ProcessProcesses that remove material to change the size, shape, or surface of a part. There are two groups of separating processes: machining and shearing.
Vacuum FormingProcess to heat a thermoplastic sheet until it softens and then force the hot and pliable material against the contours of a mold using vacuum pressure.
Water Jet CuttingA process that uses a high speed jet of water emitted from a nozzle under high pressure (10,000-60,000 psi or greater). The advantage of water jet cutting is that it does not create a burr and it is a low temperature process.



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