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Printing Quality Problems and Their Causes

Play this game to help you prepare for the Unit 4 written test on preventative maintenance and troubleshooting. Play until you are sure you have seen all possible combinations. Enjoy!

AB
scummingbackground dirty because of too much ink, not enough moisture, dirty dampener roller covers, or dampening covers tied too tightly
gray, washed outnot enough ink, too much moisture, wrong color of ink, incorrect dampener form roller pressure, incorrect plate-to-blanket pressure, or incorrect impression-to-blanket pressure
gray, washed out dirty backgroundglazed ink rollers, glazed blanket, too much ink form roller pressure, or too much damepner form roller pressure
copy too darktoo much ink, too much impression-to-blanket pressure, not enough plate-to-blanket presure, or too many revolutions on blanket without paper going through
uneven printingincorrect ink distribution, glazed rollers, incorrect dampener form roller pressure, poor paper surface, incorrect ink form roller parallet pressure, incorrect plate-to-blanket parallel pressure, dirty impression cylinder, etc.
double imageloose blanket, too much ink and fountain solution, not enough plate-to-blanket pressure, loose plate, or incoreect impression-to-blanket pressure
weak spotsincorrect plate-to-blanket pressure, incorrect impression-to-blanket pressure, low spots in blanket, tacky ink, tacky blanket, dirty imrpession cylinder, or blind image on plate
image breakdown during runtoo much dampening form roller pressure, too much ink form roller pressure, too much plate-to-blanket pressure, foutain solution too strong, or end play in form rollers
streakingincrrect ink form roller pressure, incorrect dampener form roller pressure, incorrect plate-to-blanket pressure, incorrect impression-to-blanket pressure, improper ink, or loose blanket
improprer registerloose blanket, side guides not set properly, paper not cut straight, or cam band not set
no image at allnot enough ink roller form pressure, not enough plate-to-blanket pressure, not enough impression-to-blanket pressure, too much moisture, glazed blanket, or glazed ink rollers
paper curling in receivertoo moisture or a curl in the paper
paper nicking on eddgepaper stop fingers too high, feed rollers not set properly, paper hitting back stop in receiver too hard
paper missing grippersstop fingers incorrectly set or feed rollers out of adjustment
paper wrinklingtoo much moisture, paper damp, too much pressure between blanket and impression cylinder, or register board not set properly


Cheryl Cooksey, Graphic Arts Instructor
Autry Technology Center
OK

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